Overview & ResponsibilitiesOverviewPerforms all necessary assembly and test functions required to produce semi-standard or specialty turbomachinery, supercharges, and vertical and horizontal blowers.
Responsibilities - Receives instructions from supervision.
- Receives parts and sub-assemblies in work area.
- Works from drawings, bills of material and assembly forms.
- Builds up piping and supports from blueprints and test forms.
- Assembles turbomachinery using specified assembly procedure and maintaining specified dimensions and clearances.
- Makes mechanical attachments and operates electric motors and test units.
- Sets unit in position, aligns, secures and make pre-run checks.
- Operates unit to make adjustments and observations including instruments and auxiliaries as required.
- Records performance data on specified forms.
- Records settings and initials forms.
- Burns various material to construct and disassembly scaffolding and piping supports as necessary.
- Checks unit for malfunctions, taking necessary correction action where possible.
- Makes after test disassembly and inspections as required.
- Operates all test equipment such as condensers, ejectors, pumps, portable generators, drivers etc., as required to serve units on test.
- Prepares unit for shipment.
- Operates lube oil and transfer pumps, valves, fittings, strainers, etc., as required to server units on test.
- Add new oil to system as necessary.
- Heats material for shrink fits.
- Mounts couplings on shafts.
- Cleans and services the associated filters, strainers as required.
- Logs and records replenishments, servicing, assembly diary, etc.
- Uses hoist, unlimited pendant and overhead crane(s) as required, occasionally performs crane hooking.
- Maintains good housekeeping by keeping tools, material and equipment in proper place.
- Reports production count, time and identifying data by use of data collecting machines.
- Reports defective material and equipment to supervision.
- Observes all safety rules.
- Operates "Posi-trip" calibrating machine to calibrate individual trip parts.
- Operates portable drill press to drill and tap bolt holes in base plates.
- Heats parts or material for assembly, as required.
- Disconnects Bentley or I.R.D. vibration pickups.
- Read and record vibration readings by use of Church Vibrometer, Bentley or I.R.D. Monitoring systems, etc.
- Disassembles apparatus, locates trouble or malfunctions and checks various parts for damage as indicated on section report.
- Operates riding work saver as required.
- Maintains and operates fire protection equipment.
- Assembly/operation of gas face seals.
- Handling/set-up of electronic governors.
- Installation, maintenance, operation of gas turbines.
- Assembly/operation of magnetic bearings.
- Conducts any special test (including hydrotest) as required.
- Grinds burrs from material delivered to the Test Floor as necessary.
- Maintain test auxiliary's inventory.
- Operate standby generator for oil supply system.
- Assemble existing oil drains and vacuum lines as necessary.
- 44 Install water lines for coolers as necessary.
- Install and remove various types of insulation.
- Bluing checks for hubs, bearings, splits, etc.
Qualifications - High school diploma or equivalent.
- Must be able and willing to work 1st (7am-3pm), 2nd (3pm-11pm) and 3rd (11pm-7am) shifts. Shifts are not guaranteed and are subject to shift realignment.
- Must be able and willing to work overtime, weekends and holidays.
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